Older News:
Here we GROW again!
We are always updating our equipment to offer you the best and most up-to-date technology and services to make your project exceed your expectations! Recently we have added 3 new pieces of equipment and two new advances in our technology and marketing departments:
Ricoh C9110 Digital Press
This new digital press is replacing our old NexPress. The new Ricoh has inline finishing allowing us to trim, fold and saddle stitch all in-line with one single pass. We can print books up to 120 pages, 9 x 12, and have them come off printed, folded, stitched and 3-side trimmed.
Plus you can add variable data and each book can be different and unique.
• Sheet size - 13 x 19 up to 13 x 27.5
• 7,800 sheets per hour
• 1200 x 4800 dpi
Ricoh C9110 Digital Press
This new digital press is replacing our old NexPress. The new Ricoh has inline finishing allowing us to trim, fold and saddle stitch all in-line with one single pass. We can print books up to 120 pages, 9 x 12, and have them come off printed, folded, stitched and 3-side trimmed.
Plus you can add variable data and each book can be different and unique.
• Sheet size - 13 x 19 up to 13 x 27.5
• 7,800 sheets per hour
• 1200 x 4800 dpi
Duplo DC-646 Slitter/Cutter/Creaser
The Duplo is a new addition to our digital finishing department to increase speed and production.
• It can perform 8 slits, 25 cuts, 20 scores in a single pass.
• All jobs are stored and can be recalled and set in 15 seconds.
• Runs a 12 x 18 up to 14 x 26 sheet size.
• Letterpress score quality
• Makes "L" perfs in a single pass
• Slit score with perfect "lay flat" qualities
• Trims out 500 business cards in 1 minute / 10,000 in 20 minutes
The Duplo is a new addition to our digital finishing department to increase speed and production.
• It can perform 8 slits, 25 cuts, 20 scores in a single pass.
• All jobs are stored and can be recalled and set in 15 seconds.
• Runs a 12 x 18 up to 14 x 26 sheet size.
• Letterpress score quality
• Makes "L" perfs in a single pass
• Slit score with perfect "lay flat" qualities
• Trims out 500 business cards in 1 minute / 10,000 in 20 minutes
Xante Ilumina color laser printer
We now have the ability to run 24 pt. stock at ease with large sheets up to 13" x 52"
• 2400 dpi resolution.
• Spot color matching.
• Variable data printing.
• Handles up to 24 pt stock.
• Cut sheet size: 13 x 18, but can print a 13 x 52 sheet.
• Types of jobs: Envelopes, mailers, file folders, heavy stock cards, table tents, door hangers, menus, paper bags, etc.
We now have the ability to run 24 pt. stock at ease with large sheets up to 13" x 52"
• 2400 dpi resolution.
• Spot color matching.
• Variable data printing.
• Handles up to 24 pt stock.
• Cut sheet size: 13 x 18, but can print a 13 x 52 sheet.
• Types of jobs: Envelopes, mailers, file folders, heavy stock cards, table tents, door hangers, menus, paper bags, etc.
New Updated Technology! Easy as PIE!
XM Pie that is! We have implemented Xerox's XMPie platform in our Mac department. This will increase our productivity in variable data processing with more accuracy and faster speeds. We are also using XMPie's storefront to update all of our current customer's storefronts with the new UStore platform. This will provide more efficient storefronts with a new modern clean design on computers and now mobile as well. |
Make Your Direct Mail Soar With Our Newly Expanded pURLS
and targeted drip email campaigns!
With our new upgraded services we can better target your audience through direct mail and then follow up with them through more specific drip campaigns that will allow you to engage in your customer's behaviors and responses to your marketing efforts.
and targeted drip email campaigns!
With our new upgraded services we can better target your audience through direct mail and then follow up with them through more specific drip campaigns that will allow you to engage in your customer's behaviors and responses to your marketing efforts.

New Mailing Equipment Added
Tucker Castleberry has just added new equipment in our mailing department to better serve our clients needs. To complement the Kirk Rudy/Phoenix ink jet system purchased just 12 months ago, we have added a second machine. These 2 machines allow us to address up to 60,000 pieces per hour…or over 1,000,000 a day !
Along with the ink jet machine we added a Kirk Rudy 535 tabbing machine which allows us to apply tabs (wafer seals) in line as we inkjet…all in one pass.
Finally we added 2 high speed strappers allowing us to keep up with the inkjet machines running wide open.
Our updated complement of major equipment includes:
Tucker Castleberry has just added new equipment in our mailing department to better serve our clients needs. To complement the Kirk Rudy/Phoenix ink jet system purchased just 12 months ago, we have added a second machine. These 2 machines allow us to address up to 60,000 pieces per hour…or over 1,000,000 a day !
Along with the ink jet machine we added a Kirk Rudy 535 tabbing machine which allows us to apply tabs (wafer seals) in line as we inkjet…all in one pass.
Finally we added 2 high speed strappers allowing us to keep up with the inkjet machines running wide open.
Our updated complement of major equipment includes:
- 2 Kirk Rudy/Phoenix high speed inkjet machines
- 2 Buskro inkjet machines
- 1 Kirk Rudy 535 tabber (3 tabs)
- 1 Mailcrafter 6 station inserter
- 1 AMSCO 4 station inserter
- 2 Philipsburg 4 station inserters

New High Speed Uploads For Your Files
Tucker Castleberry recently upgraded our internet services. We now offer a 20mb upload and download connection. This is a 667% improvement over our old service! As a TC customer you will experience a much faster experience sending us your files. Visit the client login tab on our menu to start sending faster files!
Tucker Castleberry recently upgraded our internet services. We now offer a 20mb upload and download connection. This is a 667% improvement over our old service! As a TC customer you will experience a much faster experience sending us your files. Visit the client login tab on our menu to start sending faster files!

A New 6 Station High Speed Inserting System Has Been Purchased
A Mailcrafter (Edge Series) 9800-6PM allowing us to insert 6 pieces into an envelope at speeds up to 10,000 finished pieces per hour.
Along with the inserter, we have installed vision technology…a PROXLight camera system which will enable us to run 100 percent match mailings through the barcode system. The precision and speed of the machine helps us insure accuracy and provide cost savings to our clients. The PROXLight camera system effectively is a “set of eyes” that allows mail inserters to read material in single or multiple locations as inserts and envelopes flow through the inserting process, automatically recognizing when problems occur.
Specifications:
Maximum Envelope size: 6-1/2 x 9-1/2
Minimum Envelope size: 3-1/2 x 5-1/2
Maximum size of piece to insert: 6 x 9
Minimum size of piece to insert: 2-1/2 x 3-1/2
Maximum thickness of piece to insert: 1/4"
Envelope Flap depth: 2-3/8 maximum (depending on flap construction)
A Mailcrafter (Edge Series) 9800-6PM allowing us to insert 6 pieces into an envelope at speeds up to 10,000 finished pieces per hour.
Along with the inserter, we have installed vision technology…a PROXLight camera system which will enable us to run 100 percent match mailings through the barcode system. The precision and speed of the machine helps us insure accuracy and provide cost savings to our clients. The PROXLight camera system effectively is a “set of eyes” that allows mail inserters to read material in single or multiple locations as inserts and envelopes flow through the inserting process, automatically recognizing when problems occur.
Specifications:
Maximum Envelope size: 6-1/2 x 9-1/2
Minimum Envelope size: 3-1/2 x 5-1/2
Maximum size of piece to insert: 6 x 9
Minimum size of piece to insert: 2-1/2 x 3-1/2
Maximum thickness of piece to insert: 1/4"
Envelope Flap depth: 2-3/8 maximum (depending on flap construction)

A New High Speed Ink Jetting System Has Been Purchased
A Kirk Rudy Phoenix Ink Jet System with 2 heads capable of printing up to 14 inches. Each head will print 4.25 inches at 600 dpi allowing us to variable image 8.5 inches in one pass. Printed pieces can be rotated 90 degrees before imaging for faster throughput and higher resolutions.
We have an in-line dryer. A Nordson UV Curing System to instantly dry at run speeds of 35,000 per hour.
The Kirk Rudy can print variable addresses, graphics, dates, times, barcodes, and serial numbers on uncoated and coated substrates.
Ink Types include:
UV, water-based dye, pigment or MICR ink
Printable Substrates (and Coatings):
Porous, gloss, chipboard, AQ, PVC and UV
Supported Barcodes are:
1-D barcodes include EAN-13, EAN-8, Code 39, Code 128, Codabar, GS1 DataBar-14, ATA 2 of 5, Interleaved 2 of 5, JAN-13, UPC-A, POSTNET and IMB.
2-D barcodes include PDF-417 and QR Codes
Resolution/Print Speeds:
600x600 dpi at 200 fpm
600x400 dpi at 300 fpm
600x300 dpi at 400 fpm
600x200 dpi at 600 fpm
A Kirk Rudy Phoenix Ink Jet System with 2 heads capable of printing up to 14 inches. Each head will print 4.25 inches at 600 dpi allowing us to variable image 8.5 inches in one pass. Printed pieces can be rotated 90 degrees before imaging for faster throughput and higher resolutions.
We have an in-line dryer. A Nordson UV Curing System to instantly dry at run speeds of 35,000 per hour.
The Kirk Rudy can print variable addresses, graphics, dates, times, barcodes, and serial numbers on uncoated and coated substrates.
Ink Types include:
UV, water-based dye, pigment or MICR ink
Printable Substrates (and Coatings):
Porous, gloss, chipboard, AQ, PVC and UV
Supported Barcodes are:
1-D barcodes include EAN-13, EAN-8, Code 39, Code 128, Codabar, GS1 DataBar-14, ATA 2 of 5, Interleaved 2 of 5, JAN-13, UPC-A, POSTNET and IMB.
2-D barcodes include PDF-417 and QR Codes
Resolution/Print Speeds:
600x600 dpi at 200 fpm
600x400 dpi at 300 fpm
600x300 dpi at 400 fpm
600x200 dpi at 600 fpm

Tucker-Castleberry Printing Re-brands Itself ( A letter from Tuck Tucker)
This 2014 calendar marks a new beginning for Tucker-Castleberry Printing, Inc. We have spent many months working on re-branding ourselves. I am excited to say that day is finally here. While many of you know of all the new services we have added over the last several years, some of you still may still think of us as a “commercial printer”.
And we still are that great commercial printer that you have always known, but now we are “more than just a printer”. We have even dropped the name “Printing” from our name. We are now Tucker Castleberry.
We have also taken our other companies, Tucker Mailing & Distribution, Tucker Connect and Total Communications and will now operate them under our new name of Tucker Castleberry.
Other than being a commercial printer since 1949, what other services do we have in house to offer you:
• Mailing & Distribution • Multi-channel marketing campaign with ROI Tracking
• Fulfillment & kit packing • Online Storefronts
• Digital & variable data printing • List acquisition
• Envelope printing…full color • Data management
• Creative & Design • Data augmentation
• Web design & creation • Large format printing
• Direct mail & email campaigns
So as you can see, we have truly added a number of valuable services over the years. This transition was not only necessary for our continued growth, but it was imperative to continue to serve our customers. Our customers demand more now and we have listened to them…we can now provide all the services you need.
I hope 2014 is happy and prosperous for you and I look forward to our continued relationship as we move forward.
Thank you.
Tuck Tucker
President
This 2014 calendar marks a new beginning for Tucker-Castleberry Printing, Inc. We have spent many months working on re-branding ourselves. I am excited to say that day is finally here. While many of you know of all the new services we have added over the last several years, some of you still may still think of us as a “commercial printer”.
And we still are that great commercial printer that you have always known, but now we are “more than just a printer”. We have even dropped the name “Printing” from our name. We are now Tucker Castleberry.
We have also taken our other companies, Tucker Mailing & Distribution, Tucker Connect and Total Communications and will now operate them under our new name of Tucker Castleberry.
Other than being a commercial printer since 1949, what other services do we have in house to offer you:
• Mailing & Distribution • Multi-channel marketing campaign with ROI Tracking
• Fulfillment & kit packing • Online Storefronts
• Digital & variable data printing • List acquisition
• Envelope printing…full color • Data management
• Creative & Design • Data augmentation
• Web design & creation • Large format printing
• Direct mail & email campaigns
So as you can see, we have truly added a number of valuable services over the years. This transition was not only necessary for our continued growth, but it was imperative to continue to serve our customers. Our customers demand more now and we have listened to them…we can now provide all the services you need.
I hope 2014 is happy and prosperous for you and I look forward to our continued relationship as we move forward.
Thank you.
Tuck Tucker
President