UPDATED 8-15-16
At Tucker Castleberry we take great pride in our equipment. We only purchase new, top-of-the-line equipment and presses. By putting so much emphasis on tools, we can provide every customer a first class printing job each and every time.
Below please find our comprehensive list of state-of-the-art printing presses, scanners, binders, workstations and networks that will aid us in getting your print job to you quickly with stellar quality:
REFINE & TRAPPING
Prinergy Mid-Volume Workflow System
Dell 2950 Primary Server
Dell 2950 Secondary Server
Intel 5400 Tertiary File Server
WORKSTATIONS
Apple I7 Dual Intel Towers
Apple Cinema Displays
Remote Desktop Connection
NETWORK
Intel 5400 Main Server
Dell PowerEdge Prinergy Main and Secondary Server
Dell Power Edge Prinergy Insite Server
Intel SR2500 Backup Server
Intel 5000 Xeon PECOM CIP3 Server
Cisco Catalyst 3548 Gigabit Switches
Dual T-1 Internet, E-mail, FTP Connections
PROOFING
Prinergy Insite Remote Web Proofing
Annotate, Approve, Print, Upload, Download Ability Option
CIP3 and JDF Processing
ColorFlow Color Management
Custom ICC Color Calibration
Colorproof Spot Color Option
28" x 40" - 8/up Format
Canon ImpoProof 8300S Digital Blueline
Dual Epson 9900 with Embedded Spectro 44
ColorFlow Pro Workflow Edition Color Management System
X-Rite iSis Spectrophotometer
HP LaserJet B/W Printer
ARCHIVING
Intel R2500 Backup Server
ADIC VLS AIT and LTO Tape Library
COMPUTER TO PLATE
Dual Creo Trendsetter/Spectrum 3244
Kodak Trillian Plates
Dual T-1 Internet, E-mail, FTP connections
DIGITAL PRINTING & FINISHING
Ricoh C9110 Digital Press
Sheet size - 13 x 19 up to 13 x 27.5
7,800 sheets per hour
1200 x 4800 dpi
Duplo DC-646 Slitter/Cutter/Creaser
It can perform 8 slits, 25 cuts, 20 scores in a single pass.
All jobs are stored and can be recalled and set in 15 seconds.
Runs a 12 x 18 up to 14 x 26 sheet size.
Letterpress score quality
Makes "L" perfs in a single pass
Slit score with perfect "lay flat" qualities
Trims out 500 business cards in 1 minute / 10,000 in 20 minutes
Xante Ilumina color laser printer
2400 dpi resolution.
Spot color matching.
Variable data printing.
Handles up to 24 pt stock.
Cut sheet size: 13 x 18, but can print a 13 x 52 sheet.
Types of jobs: Envelopes, mailers, file folders, heavy stock cards, table tents, door hangers, menus, paper bags, etc.
OFFSET PRESS
2007 MAN Roland 700; 41" 6-color with tower coating unit
2004 MAN Roland 700; 41" 6-color (2/4) perfector; with tower coating unit
1998 MAN Roland 700; 41" 6-color with tower coating unit
Polar pile turner/jogger with aerating system
BINDERY & FINISHING
2007 Polar 45" 137XT Cutting System with autotrim, air-flow, stacklift, jogger, scale and transomat offloader with waste removal system.
1998 Polar 45" ED137 Cutting System with autotrim, air-flow, stacklift, jogger, scale and transomat offloader with waste removal system.
2007 MBO B30-S664/C 30 x 50 Perfection buckle folder with navigation control system. Machine has "autoset" for recalling makereadies. Map folding, double gate folds, etc.
2005 MBO B30/444 30 x 50 buckle folder with ASP-66ME high-capacity pressing stacker delivery.
2003 MBO B30/444 30 x 50 buckle folder with ASP-66ME high-capacity pressing stacker delivery.
1998 MBO B30 30 x 50 "combination" folder with "Z-knife" attachment and SBA-P 46ME vertical stacker delivery.
1995 MBO B30/444 30 x 50 buckle folder with ASP-66ME high-capacity pressing stacker delivery and hot melt fugitive gluing system capable of applying 4 glue dots in line.
1995 MBO B20/44 20 x 30 buckle folder.
1995 Sheridan saddle binder - 6-pocket plus card/cover feeder. Speeds up to 12,000 per hour; 2-up capabilities; conveyor trim removal system.
2005 Wire-o-binding and punch machine
2007 Challenge hydraulic round cornering machine
Rosback saddle stitcher
Bostitch stitcher
Challenge 3-hole drill
MAILING & FULLFILLMENT
Mail Manager 2010
List Maintenance services
USPS "MERLIN" compatible
(1) Kirk Inkjet Print System with 2 Phoenix 4.25" print heads and UV drying system, LED Inks, using any substrate. (Watch Video)
(2) Buskro 660's with two inkjet heads (aqueous compatibility)
In-line wafer sealing - speeds to 40,000/hr.
(6) HP Laserjet 8100's for variable imaging up to 11 x 17
Duplex and multiple page capabilities.
(1) Mailcrafter 6-station inserter with camera/computer system for in-line match mailing (Watch Video)
(3) Phillipsburg Inserter with 6 stations
MBO B20/44 20 x 30 buckle folder
Konica BW 1250
SHIPPING
(2) Sargeant Shrinkwrap Machines
K-tron Electronic Scales and Sheet Counter
IMS Avenger 3000L Manifest System
Federal Express (FedEx) Powership
Airborne Shipping System
UPS Shipping System
Delivery Van
(2) 26' Overnight trucks
At Tucker Castleberry we take great pride in our equipment. We only purchase new, top-of-the-line equipment and presses. By putting so much emphasis on tools, we can provide every customer a first class printing job each and every time.
Below please find our comprehensive list of state-of-the-art printing presses, scanners, binders, workstations and networks that will aid us in getting your print job to you quickly with stellar quality:
REFINE & TRAPPING
Prinergy Mid-Volume Workflow System
Dell 2950 Primary Server
Dell 2950 Secondary Server
Intel 5400 Tertiary File Server
WORKSTATIONS
Apple I7 Dual Intel Towers
Apple Cinema Displays
Remote Desktop Connection
NETWORK
Intel 5400 Main Server
Dell PowerEdge Prinergy Main and Secondary Server
Dell Power Edge Prinergy Insite Server
Intel SR2500 Backup Server
Intel 5000 Xeon PECOM CIP3 Server
Cisco Catalyst 3548 Gigabit Switches
Dual T-1 Internet, E-mail, FTP Connections
PROOFING
Prinergy Insite Remote Web Proofing
Annotate, Approve, Print, Upload, Download Ability Option
CIP3 and JDF Processing
ColorFlow Color Management
Custom ICC Color Calibration
Colorproof Spot Color Option
28" x 40" - 8/up Format
Canon ImpoProof 8300S Digital Blueline
Dual Epson 9900 with Embedded Spectro 44
ColorFlow Pro Workflow Edition Color Management System
X-Rite iSis Spectrophotometer
HP LaserJet B/W Printer
ARCHIVING
Intel R2500 Backup Server
ADIC VLS AIT and LTO Tape Library
COMPUTER TO PLATE
Dual Creo Trendsetter/Spectrum 3244
Kodak Trillian Plates
Dual T-1 Internet, E-mail, FTP connections
DIGITAL PRINTING & FINISHING
Ricoh C9110 Digital Press
Sheet size - 13 x 19 up to 13 x 27.5
7,800 sheets per hour
1200 x 4800 dpi
Duplo DC-646 Slitter/Cutter/Creaser
It can perform 8 slits, 25 cuts, 20 scores in a single pass.
All jobs are stored and can be recalled and set in 15 seconds.
Runs a 12 x 18 up to 14 x 26 sheet size.
Letterpress score quality
Makes "L" perfs in a single pass
Slit score with perfect "lay flat" qualities
Trims out 500 business cards in 1 minute / 10,000 in 20 minutes
Xante Ilumina color laser printer
2400 dpi resolution.
Spot color matching.
Variable data printing.
Handles up to 24 pt stock.
Cut sheet size: 13 x 18, but can print a 13 x 52 sheet.
Types of jobs: Envelopes, mailers, file folders, heavy stock cards, table tents, door hangers, menus, paper bags, etc.
OFFSET PRESS
2007 MAN Roland 700; 41" 6-color with tower coating unit
2004 MAN Roland 700; 41" 6-color (2/4) perfector; with tower coating unit
1998 MAN Roland 700; 41" 6-color with tower coating unit
Polar pile turner/jogger with aerating system
BINDERY & FINISHING
2007 Polar 45" 137XT Cutting System with autotrim, air-flow, stacklift, jogger, scale and transomat offloader with waste removal system.
1998 Polar 45" ED137 Cutting System with autotrim, air-flow, stacklift, jogger, scale and transomat offloader with waste removal system.
2007 MBO B30-S664/C 30 x 50 Perfection buckle folder with navigation control system. Machine has "autoset" for recalling makereadies. Map folding, double gate folds, etc.
2005 MBO B30/444 30 x 50 buckle folder with ASP-66ME high-capacity pressing stacker delivery.
2003 MBO B30/444 30 x 50 buckle folder with ASP-66ME high-capacity pressing stacker delivery.
1998 MBO B30 30 x 50 "combination" folder with "Z-knife" attachment and SBA-P 46ME vertical stacker delivery.
1995 MBO B30/444 30 x 50 buckle folder with ASP-66ME high-capacity pressing stacker delivery and hot melt fugitive gluing system capable of applying 4 glue dots in line.
1995 MBO B20/44 20 x 30 buckle folder.
1995 Sheridan saddle binder - 6-pocket plus card/cover feeder. Speeds up to 12,000 per hour; 2-up capabilities; conveyor trim removal system.
2005 Wire-o-binding and punch machine
2007 Challenge hydraulic round cornering machine
Rosback saddle stitcher
Bostitch stitcher
Challenge 3-hole drill
MAILING & FULLFILLMENT
Mail Manager 2010
List Maintenance services
USPS "MERLIN" compatible
(1) Kirk Inkjet Print System with 2 Phoenix 4.25" print heads and UV drying system, LED Inks, using any substrate. (Watch Video)
(2) Buskro 660's with two inkjet heads (aqueous compatibility)
In-line wafer sealing - speeds to 40,000/hr.
(6) HP Laserjet 8100's for variable imaging up to 11 x 17
Duplex and multiple page capabilities.
(1) Mailcrafter 6-station inserter with camera/computer system for in-line match mailing (Watch Video)
(3) Phillipsburg Inserter with 6 stations
MBO B20/44 20 x 30 buckle folder
Konica BW 1250
SHIPPING
(2) Sargeant Shrinkwrap Machines
K-tron Electronic Scales and Sheet Counter
IMS Avenger 3000L Manifest System
Federal Express (FedEx) Powership
Airborne Shipping System
UPS Shipping System
Delivery Van
(2) 26' Overnight trucks